Technical Cleanliness

Tailored Solutions for Particle Analysis

Configured to Your Requirements

  • Introduction
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    click to enlarge image

    Technical Cleanliness

    Demands for quality assurance of components and cleanliness testing have risen steadily in recent years—so much so that clean manufacturing is now one of the main issues in the automotive industry. Both functionality and the lifetime of products are linked directly to the extent of particulate contamination. Thus quantitative and qualitative detection of particulate contamination helps you improve the manufacturing process and ultimately saves you money. ZEISS systems for cleanliness testing let you measure the relevant particulate contamination originating from the manufacturing process and production environment.
     
    Use ZEISS systems to quantify particulate contamination. SteREO Discovery.V8 measures particles down to 25 µm. Axio Zoom.V16, our fully automated microscope, is ideal for analyzing particles down to 5 µm.
     
    Enhance the quality of your automotive manufacturing processes with ZEISS systems for quality assurance. Our particle analyzer system for cleanliness testing supports ISO 16232 and VDA 19 as well as individual company standards.

  • Particles ≥ 25 µm

    SteREO Discovery.V8: Measure particles down to 25 µm

    • Choose a cost effective ZEISS bundle for cleanliness testing.
    • Boost your lab performance with shorter analysis times: only 5 minutes for 2 Scans, POL and BF, from analysis start to result (pixel resolution: 2,5 µm/pixel, scanned area 1500 mm2).
    • Just three steps from start of analysis to result.
    • Count and classify your particles in length, further size parameters and identify fibers. Differentiate between reflecting and non-reflecting objects.
    • Carry out cleanliness testing to support national and international automotive standards such as ISO 16232, VDA 19 and your own company’s internal standards.

    Your SteREO Disvovery.V8 for particle measurement includes:

    • A microscope with a digital color camera and image analysis software tailored to the demands of cleanliness testing.
    • Supreme ease of operation with ergonomic viewing posture.
    • Fully motorized polarization equipment.
    • AxioVision Particle Analyzer Projects software to measure particle sizes accurate and repeatable.

  • Particles ≥ 5 µm

    Axio Zoom.V16: Measure particles down to 5 µm

    • Choose a fully automated ZEISS bundle for cleanliness testing.
    • Speed up analysis times for particle measurement. Time to result per filter sample about 9 minutes for 2 Scans , POL and BF (pixel resolution: 1 µm/pixel, scanned area 1500 mm2).
    • Just three steps from start of analysis to result.
    • Count and classify your particles in length, further size parameters and identify fibers. Differentiate between reflecting and non-reflecting objects.
    • Carry out cleanliness testing to support national and international automotive standards such as ISO 16232, VDA 19 and your own company’s internal standards.

    Your Axio Zoom.V16 for particle measurement includes:

    • A fully automated microscope with a digital color camera and image analysis software tailored to the demands of cleanliness testing.
    • A zoom microscope for rapid large field scanning, offering an optimized resolution for each particle size down to 5 µm.
    • AxioVision Particle Analyzer Projects software to measure particle sizes accurate and repeatable.
  • Particle Height

    Axio Imager 2: Measure particle height

    • Choose a high resolution ZEISS bundle for cleanliness testing.
    • Benefit from fast analysis times for particle measurement. Time to result per filter sample about 11 minutes for 2 Scans (pixel resolution: 1 µm/pixel, scanned area 1500 mm2).
    • Just three steps from start of analysis to result.
    • Measure length, breadth and height of your particles. Count and classify your particles and identify fibers. Differentiate between reflecting and non-reflecting objects.
    • Carry out cleanliness testing to support national and international automotive standards such as ISO 16232, VDA 19 and your own company’s internal standards.

    Your Axio Imager 2 for particle measurement includes:

    • A fully automated microscope with a digital color camera and image analysis software tailored to the demands of oil analysis.
    • Brilliant optics with high resolution and homogenous illumination to produce maximum quality in image acquisition.
    • An integrated motorized Z-Axis for precise and reliable focusing that detects even the smallest particles.
    • AxioVision Particle Analyzer Projects software to measure particle sizes accurate and repeatable.
  • Software Details

    Axio Vision Particle Analyzer Projects

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    click to enlarge image

    Standards

    Carry out cleanliness testing to support national and international automotive standards such as ISO 16232, VDA 19 and your own company’s internal standards.

     

     

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    click to enlarge image

    Quality Assurance

    • Produce user-independent results by using reloadable test specifications with predefined system configurations.
    • Ensure detection accuracy with efficient live focusing.
    • Achieve accurate and repeatable measurement results performing cleanliness testing with your Zeiss system.
    • Assure data security and save all generated data and images automatically in dedicated projects including the acquired overview image.
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    click to enlarge image

    Handling

    • Operate in user-friendly guided workflows.
    • Simplify your work and experience a clear, well-structured presentation of results.
    • Color coded approval speeds up your decision making process.

  • Download
  • Video

    How-to-video Particle Analysis

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