An aerial view of a complex highway interchange at night, illuminated by the headlights of vehicles, which appear as light trails. The overpasses and curves form a symmetrical pattern, surrounded by trees and small green spaces.

Developments such as climate change and increasingly overcrowded cities are making a rethink and better use of existing mobility concepts necessary. The mobility of the future should not only be greener, but also offer more safety and new comfort options. ZEISS is contributing to the mobility transformation with innovative and sustainable solutions.

 

Modes of transportation such as cars, trains and airplanes are indispensable in today’s world. They simplify daily life for people and give them the freedom to transport themselves and their goods quickly from place to place. Yet, environmental factors and societal trends are making a rethink and better use of existing mobility concepts necessary.

Two factors in particular are shaping the concept of the mobility transformation. One is the climate crisis, which is making a rethink on the use of fossil fuels and sustainable innovations necessary. The second is societal changes such as increasingly crowded cities with high mobility volumes. In addition, technological achievements such as artificial intelligence and increasingly powerful microchips are expanding options within mobility.

In summary, one thing is clear: the way we get around will and must change in the coming years. As a global technology leader, ZEISS actively helps to shape future mobility. The following examples provide an insight into the company‘s pioneering work in the field of mobility.

Mobility meets metrology

The climate crisis is one of the greatest challenges of our time, prompting countries worldwide to develop net-zero emission transition plans to mitigate its impact. In the global progression toward a low-carbon economy, the transportation sector, as a major contributor to carbon emissions, has drawn significant attention from governments around the world.

The automotive industry, the largest industrial sector globally, plays a crucial role in this context. In the context of the global low-carbon trend, the development of new energy vehicles (NEVs) offers an effective means to reduce carbon dioxide emissions, creduce energy consumption, and promote the transition to clean energy. In recent years, with NEV technology breakthroughs, NEV has become the first choice of more and more consumers.

Although numerous challenges remain on the road ahead, the opportunities are equally significant. In the transformation of OEMs, three key drivers—electrification, intelligence, and connectivity—fuel the growth of the NEV industry.

We are committed to empower e-mobility customers’ performance, efficiency, and quality.

Bob Chen Global Head New Energy Vehicle Business ZEISS Industrial Quality Solutions

From a technical composition perspective, NEVs are primarily made up of four core components: the battery, e-motor, power electronics, and car-body. These components collectively ensure the excellent performance and reliability of NEVs.

“Over the past 30 years, ZEISS has established itself as a leader in the automotive quality inspection sector, building a broad and robust customer base,” says Bob Chen Global Head of Automotive & NEV Segment. “In the past seven years, the ZEISS has formed a NEV segment business team headquartered in China and launched the Project Apollo. The core of the Project Apollo is an application-driven mindset, emphasizing a deep understanding of customers‘ challenges in research, development, and production processes, rather than merely promoting existing products.”

Through extensive and long-term collaboration with leading OEMs and supply chain partners, ZEISS listens to their pain points and needs in R&D and production. Together, they explore and jointly establish NEV quality standards, and drive high-quality development across the entire industry chain.

Yuqing Bai performing a quality check on a car frame.

For Yuqing Bai, quality assurance is the key to reliable and safe mobility.

To date, ZEISS has provided comprehensive quality solutions to OEMs and industry chain customers. By leveraging its deep expertise in high-precision measurement, non-destructive testing, and material analysis, ZEISS delivers end-to-end quality solutions that support the development of NEVs toward higher energy density, higher voltage, greater integration, and enhanced intelligence.

“In the field of power batteries, ZEISS offers full solutions from battery material R&D, electrode production, cell manufacturing, to module assembly,” mentions Yuqing Bai, Senior Applications Engineer ZEISS Industrial Quality Solutions.

This includes:

  • Microscopy technology for inspecting the microstructure of battery materials
  • Industrial CT for non-destructive cell testing, identifying internal particle, overhang measurement, electrode bending, and tab welding defects Yuqing Bai states:

“Over the past five years, ZEISS industrial CT solutions have become the recognized quality standard in the battery industry.” By helping customers achieve their goals, ZEISS has earned their trust.

“Today, over 80% of global leading OEMs and customers in the battery, e-motor, power electronics, and car-body consider ZEISS as their 1st choice,“ emphasizes Bob Chen.

More comfort and safety thanks to smart glass

Air traffic is on the rise. It is not just that more people and more goods are being transported by air: new aircraft such as drones and air cabs for regional air mobility, as well as supersonic and hypersonic aircraft, are increasing traffic congestion. Pilots rely on good visibility when they are flying. They have to make sure the flight is safe and the airspace is not congested.

ZEISS will support pilots in being better able to cope with challenges such as poor visibility and airspace becoming increasingly more crowded. For several years now, the company has been working on Advanced Head-up-Displays Multifunctional Smart Glass, which projects essential information such as terrain information or indications of obstacles and other road users directly into the pilot‘s field of view.

Dr. Dennis Lehr, part of the ZEISS Microoptics management team, describes these advantages as follows: “Primary flight data such as speed, altitude, position and flight direction can be read right ahead from within the field of view when looking out of the cockpit. A large field of view also makes it possible to display information adapted to the respective situation – in the interests of efficiency.“

Multifunctional Smart Glass uses holography to embed optical functions. “This gives a pane of glass a functionality and makes it part of the system itself,“ explains Lehr. The idea behind the technology was developed in the course of scientific space projects. It is intended to help pilots focus their attention as much as possible on the flight and the outside world. But it‘s not just aimed at aviation.

A woman is sitting in an autonomous vehicle, interacting with holographic displays on the windshield that show information about the journey, finances, and appointments.

Endless possibilities: Infotainment applications, video chats and setting an individual ambience are just three of the many use cases that make smart side windows possible.

“The technology is now so sophisticated and, above all, compact that it will also offer endless possibilities in the automotive sector in the coming years,“ says Nadine Tusche, Marketing and Communications Manager at ZEISS Microoptics. But they would by no means be limited to safety features for drivers. The Multifunctional Smart Glass also offers many other functionalities such as communications, entertainment and ambience aimed at passenger comfort in particular. “In addition to pure projection, the panes can also be custom-illuminated or filter out the sun, for example,“ explains Nadine.

Many of the functionalities such as video chats or multimedia applications are still heavily regulated for safety reasons or are only available to non-driving passengers. But that could soon change. “Self-driving cars naturally also give the driver the opportunity to sit back and enjoy the ride,“ says Nadine. “Car manufacturers have endless possibilities here to completely redesign the cockpit.“ In business jets, the cabin can become a relaxation or conference room. This experience can also be carried over to all other means of public transportation such as buses and trains or even private cars thanks to ZEISS holographic applications.

A decorative image of a city illuminated at night, featuring symbolic light lines representing connectivity.
A decorative image of a city illuminated at night, featuring symbolic light lines representing connectivity.

More ZEISS Microoptics projects

  • Dialog Smart headlights
    enable individual adjustment of the lighting to the surroundings, e.g. automatic dimming in oncoming traffic.
  • Holographic rear light systems
    enable a wide variety of designs for the light signature and also save installation space in the car body.
  • Transparent cameras
    enable gesture-based control in the vehicle, precise interior monitoring for personalized vehicle settings and can also be used as invisible cameras in cell phones and screens.

Safe roads thanks to powerful sensor technology

  • 94%

    of all fatal car accidents are due to human error.
    Technological developments such as
    the LiDAR sensors from Scantinel Photonics
    should support drivers in the future and
    dramatically reduce the error rate.1

When asked about his motivation in his job, Davide Canavesi has a simple response: his children. His eight-year-old daughter has already learned to ride a bike. As a father, there are limits to the extent to which Davide can keep her safe. He can teach her the rules of the road, buy her a helmet and reflectors, but the behavior of other road users is beyond his control and unpredictable. Studies show that people only consciously process a fraction of their sensory impressions; out of a million impressions per second, there are only around 40.

Davide Canavesi is aware of this and says, “It‘s basically a game of chance. Everything should therefore be done to make this game safer.“ People's sensory impressions are fallible, as evidenced by the fact that over 90 percent of all accidents are due to human error. For this reason, as Head of Strategy and Business Development at Scantinel Photonics, Davide works daily on technologies that support people while driving. The company based in Ulm, a ZEISS spin-off, specializes in the production of FMCW LiDAR sensors.

A sensor from Scantinel Photonics is displayed next to a 5-cent coin. The sensor is significantly smaller than the coin, showcasing the miniaturization of modern technologies.

The sensors from Scantinel Photonics are not only very powerful but also particularly compact and cost-effective.

FMCW LiDAR, short for frequency-modulated continuous-wave light detection and ranging, is a key technology that enables vehicles to move autonomously by helping them to size up their surroundings more accurately and make better decisions. Scantinel's sensors can predict events on the road up to ten seconds sooner, fundamentally improving the safety of autonomous driving. The high resolution and range of FMCW technology delivers extremely reliable results, even in poor weather conditions.

Scantinel Photonics is the only European manufacturer of these advanced sensors. However, the technology cannot yet realize its full potential because fully autonomous driving is currently still prohibited on European roads. “The technology here is developing faster than the legislation,“ says Davide. Another challenge is getting the people who would entrust their lives to this technology to accept it.

“We should continue to make people aware of the advantages of autonomous driving,“ explains Davide. The main focus here is on your own personal safety over and above the convenience of not having to concentrate on the road yourself. “I am convinced that our technology can make a significant contribution to reducing the number of road traffic accidents,” says Davide.

Human beings can only guess distances. We need fully automated systems that can actually measure them. And this is exactly where we come in.

Davide Canavesi Head of Strategy and Business Development at Scantinel Photonics
  • 25 Years

    ZEISS has registered 1,500 patents
    in the course of developing this
    groundbreaking EUV technology,
    the research for which has extended over 25 years.

5,000 times finer than a human hair

The development of EUV and DUV lithography was a technological quantum leap – made possible by optics from ZEISS Semiconductor Manufacturing Technology (SMT). Jeannine Rapp, Head of Communication and Implementation of Group Initiatives at ZEISS SMT, explains in an interview why modern technologies such as autonomous driving require ever more powerful chips.

A woman is sitting relaxed in an autonomous vehicle, reading a book, and surrounded by futuristic user interfaces and holograms. Visible on the windshield are navigation, speed display, and global data, projected through AR elements.
  • The performance of microchips has developed rapidly in recent years. A look into the past shows that microchip technology 55 years ago, for example in the Apollo 11 moon capsule, comprised around 1,000 transistors per chip. Thanks to EUV technology, however, over 57 billion transistors can now be accommodated on a single chip. I think this reflects how well the technology has developed.

  • One of the biggest challenges in chip development is the size of the chip which remains unchanged. The aim is to fit more and more structures on to this limited space so that the chip can continue to fit into small devices such as smartphones and, at the same time, keep pace with the requirements of modern technologies.

  • One example is autonomous driving. Modern vehicles are already equipped with a large number of microchips. The generation of self-driving cars will nevertheless require far more powerful chips. The enormous amount of data generated by sensors and radar technology has to be processed in fractions of a second in order to navigate the vehicle safely in traffic. This task requires computing power that conventional chips are often no longer able to provide.

  • Our optics have already played a key role in developing EUV lithography to bring about a technological leap: while the DUV predecessor generation already works with very short wavelengths of 193 and 248 nanometers, the EUV uses just 13.5 nanometers. Structures 5,000 times finer than a human hair can be produced. We are currently working on the next EUV generation called High NA and have already delivered the first optics. Although it operates in the same nanometer range, it achieves an even higher resolution by increasing the aperture angle. So we are nowhere near the end of our development.

Portrait of Jeannine Rapp

The generation of self-driving cars will require far more powerful chips.

Jeannine Rapp Head of Communication and Implementation of Group Initiatives at ZEISS SMT