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ZEISS Metrology Expert Tips
Video SeriesOften it’s the little tricks in metrology, that makes it possible to be even more efficient and precise – this is exactly where our ZEISS Metrology Expert Tips come in.
ZEISS Metrology Expert Tips Season 2
All tips at a glanceIn the Second Season, you will once again receive several practical, valuable tips and tricks focused on the ZEISS Original Accessories portfolio and more – demonstrated on practical application examples from the Medical, Aerospace, Power & Energy, Electronics, and Automotive & New Energy Vehicle (NEV) industries. The ZEISS Metrology Expert Tips will help you get the most out of your metrology machines like, Coordinate Measuring Machines, Optical 3D Measurement System, or your X-Ray System.
On this page we shall publish the ZEISS Metrology Expert Tips on a rotational basis. You could also find the registration link for the current webinar, as well as all recordings on this page. – Ideal if you miss a live session.
Don’t miss a single tip – even if the example isn’t from your industry, every video provides valuable tricks and insights for your daily work.
Tips demonstrated on Medical Application examples
How to optimize metrology for high-volume implant production
In this ZEISS Metrology Expert Tip, David Shute and Philipp Wonschak, together with Jay Elepano, show how femoral knee components can be inspected safely and precisely. You will learn why ZEISS Diamond!Scan provides a reliable and surface-friendly solution for tactile measurement tasks on highly polished medical implants - especially when non-contact measurement with ZEISS DotScan is not feasible.
Tips demonstrated on Aerospace Applications examples
How to achieve stable and flexible blade measurements that also boost throughput
In this ZEISS Metrology Expert Tip, Stefan Köder, our aerospace expert, explains along with Philipp Wonschak and Jay Elepano how a modular fixture solution enables precise and stable measurements even for complex blade geometries. The tip also shows how flexible measurement approaches can increase throughput and make the measurement strategy more flexible.
How multiple blade fixtures make overnight measurements possible for maximum machine uptime
In this ZEISS Metrology Expert Tip, the focus is on efficient blade measurements. Stefan Köder, together with Philipp Wonschak and Jay Elepano, explains how a multiple blade fixture solution enables precise and stable measurements overnight, thereby optimizing machine utilization.
Request Multiple Blade Fixture via e-mail: spares-acc.metrology@zeiss.com
Webinar Recording
Blade metrology: How fixture design, measurement strategy and system stability drive accuracy and throughputIn this ZEISS Metrology Expert Tip webinar recording, you’ll dive deeper into practical turbine blade measurements with ZEISS. Our experts show how the modular fixture system—the ZEISS OmniFix Gripper Expert Set – helps you measure even complex turbine blades quickly and reliably. Experience how, thanks to the Multi-Blade Fixture, measurements can be performed overnight with ease, significantly optimizing machine uptime. If you want to maximize throughput and achieve stable results with flexible measurement solutions, this recording is exactly what you need.
Tips demonstrated on New Energy Vehicle (NEV) applications examples
How to simplify Stator Measurements At-Line: ZEISS Fixture Assembly and Digital Analyses
In this ZEISS Metrology Expert Tip, our automotive expert, Helge Ernst, along with Fabian Friedl and Jay Elepano, shows you how to build a stable fixture for reproducible measurements using suitable components from the ZEISS Metrology Shop. You will also learn how to automate the hairpin evaluation of a stator. Watch the video now and download the free step-by-step manual for assembling the fixture.
How to simplify Stator Measurements Off-Line: ZEISS CALYPSO Creepage Distance Inspection
In this ZEISS Metrology Expert Tip, everything revolves around the efficient measurement of hairpins in an EV motor stator. Together with Jay Elepano, our experts Udo Lamprecht and Philipp Wonschak show you why the ZEISS M5 Pro Stylus System Technology is ideal for complex stator geometries and delivers reliable measurement data. You will also learn how the ZEISS CALYPSO Stator Inspection Plan significantly speeds up and simplifies data analysis for creepage distance inspection.
Webinar Recording
How to simplify stator measurements in EV motors – offline and atlineIn this ZEISS Metrology Expert Tip webinar recording, you will learn how to significantly simplify and accelerate quality inspection of electric motor stators – from optimized hairpin measurements on tactile ZEISS Coordinate Measuring Machines (offline) to quality control on the production line using Optical 3D Metrology (atline). You will see how to perform precise creepage distance inspections with ZEISS CALYPSO and reliably capture even complex stator geometries with the dedicated ZEISS M5 Pro Stylus System Technology. In addition, you will learn how to optimally fixture your stator for Optical 3D Measurements and how to efficiently and automatically analyze hairpin measurement data with the ZEISS eMotor Stator Inspection App.
Tips demonstrated on Electronics applications examples
How to ensure parts are always measured free of dust for precise results without losing time
Do you already know the ZEISS Cleaning Brush? It ensures dust-free measurement of your components and can be easily integrated as an automated solution into your measurement process. Using a demanding electronics application as an example, our experts Johannes Hilkert and Philipp Wonschak demonstrate how to reduce dust and electrostatic charging, protect sensitive micro styli, and minimize downtime.
How to measure very tiny, flexible and sensitive components by enhancing high precision and speed
In this video, our expert Johannes Hilkert shows how you can measure tiny, flexible and sensitive components – such as those commonly found in the Electronics Industry – while still achieving precise and reliable results, and how you can save up to 40% of measurement time in single point probing. In addition, Philipp Wonschak explains how you can easily adjust the stylus system angles or simulate the measuring setup before the actual measurement – away from the measuring machine.
Webinar Recording
How to measure sensitive and flexible micro-components while saving up to 40% on measurement time!In these 30 minutes, our experts Philipp Wonschak and Johannes Hilkert will build on the two latest ZEISS Metrology Expert Tips and, using examples from the electronics industry, show you how to reliably measure extremely sensitive and flexible micro-components – even with very tight tolerances – while reducing your cycle times by up to 40%. You will also receive tips on how to efficiently prepare your stylus system offline and integrate automated cleaning steps into your measurement routines – for even more reliable results and higher machine availability.
Tips demonstrated on Power & Energy applications examples
How to optimize ZEISS ScanBox workflows by using Hyperscale Calibration and Fixturing Sets
Optimize your ZEISS ScanBox workflows with accessories for Optical 3D Metrology. In this video, our experts Fabian Friedl and Luca Reimers, along with #measuringhero Jay, will discuss Power & Energy applications examples and how the ZEISS HyperScale calibration bar compensates temperature influences in production with just one measurement. They also explain how polyeders, magnetic reference points and flexible fixturing sets enable fast setup and stable, repeatable measurements.
Webinar Recording
Workflow optimization with ZEISS Accessories for faster, more precise results in Optical 3D MetrologyIn this in-depth webinar, which builds on the previous expert tip, our experts Fabian Friedl and Luca Reimers show you how to fully leverage the potential of your ZEISS ScanBox with ZEISS Optical 3D Metrology Accessories. Using application examples from the Power & Energy sector, they demonstrate how the ZEISS HyperScale calibration bar compensates for temperature influences in the production environment with just a single measurement. In addition, our experts provide practical tips on how to use polyeders, magnetic reference points and fixture sets – from reproducible part positioning through to robust, efficient measuring processes. Watch the webinar recording now.
How to measure big: Stylus system setup and handling on ZEISS MMZ Family
Learn how to reliably measure large components like, typical Power & Energy parts – using ZEISS MMZ Coordinate Measuring Machine. Philipp Wonschak and #measuringhero Jay Elepano, along with Andreas Röger present suitable ZEISS stylus system setup and discuss practical advice for higher accuracy on parts like large gearbox housings.
Webinar Recording
Think Big – Efficient Handling of ZEISS Stylus Systems for the ZEISS MMZ FamilyIn this webinar, our experts explain the ZEISS Metrology Expert Tip on setting up and handling stylus systems on ZEISS MMZ machines. Using application examples from the Power & Energy Industry, Philipp Wonschak and Andreas Röger demonstrate how to use long stylus systems effectively on large workpieces, how to identify typical sources of error, and how to reduce measurement uncertainty and achieve reproducible results. This is a webinar you should not miss if you want to measure large workpieces more reliably and accurately on ZEISS MMZ machines. Watch the webinar recording now.
The #measuringhero Quiz – beginning of Season 2.
Start of Season 2: Challenge Accepted!
Small tricks, big impact: Season 2 of ZEISS Metrology Expert Tips is now live! New on board: #measuringhero Jay – and Philipp from Season 1 come together this season. In the opening video, they compete against each other in a #measuringhero Quiz and set the tone for episodes to follow. Test your knowledge! Did you know?
SNEAK PEEK: Season 2
SNEAK PEEK: Exciting Things ahead!
Production of the ZEISS Measuring Technology Expert Tips Season 2 is already in full swing. Take a look over the shoulder of our expert, Philipp Wonschak, who was featured in the first season of the video series, and discover more about the highlights of Season 2. This will be legendary!
ZEISS Metrology Expert Tips Season 1
All tips at a glanceSince 2024, we have shared 24 valuable tips and tricks from the ZEISS Original Accessories portfolio as part of the inaugural season of ZEISS Metrology Expert Tips.
A product-specific collection of all the tips, including the webinar ‘Best of ZEISS Metrology Expert Tips Season 1,’ is still available to help you maximize the performance of your ZEISS Coordinate Measuring Machine or ZEISS X-Ray System.
Season 1
Basic Product Tips-
Some things are made for each other!
In this video, our expert Philipp Wonschak reveals how to get the best performance out of your ZEISS device and which factors most influence precise measurements. The video is the start of our new ZEISS Metrology Expert Tip video series.
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How to achieve reproducible measurement results.
The stylus system has the biggest influence on the measurement result. And therefore, in this video our metrology expert, Philipp Wonschak, gives you the tip on: How to check your stylus for repeatability to easily achieve accurate and precise measurement results.
Did you know that not every sphere is really a round sphere?
If you take a closer look at a stylus sphere, it seems to be round. But is that true Our expert Philipp Wonschak gets to the bottom of this question and explains how ZEISS manages to guarantee absolute measurement reliability.
Do you know the difference between a ZEISS M3 XXT and a M3 (touch-trigger) stylus?
In this ZEISS Metrology Expert Tip video Philipp Wonschak explains in detail the difference between a ZEISS M3 XXT stylus and a M3 (touch-trigger) stylus. Furthermore, he addresses the question: why a normal M3 stylus should never be used with a VAST XXT probe..
How to avoid measurement inaccuracies due to wear
As your measurement device and therefore the associated ZEISS stylus is in constant use, you should check the stylus at regular intervals. In this video Philipp Wonschak shows you how you can easily detect signs of wear to avoid measurement inaccuracies..
Are you allowed to use the disc stylus on XXT systems?
In the last video of the ZEISS Metrology Expert Tip Season, our expert Philipp Wonschak answers a question that customers often ask us: Can disk stylus also be used on ZEISS XXT systems? You can find the answer in this video. It's worth watching!
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How to mount, fit and check adapter plates correctly?
If the adapter plates are no longer probably attached probe and wobbles, these effects the accuracy of the measurement result. Therefore, our expert, Philipp Wonschak, explains you in this video how to mount, fit and check ZEISS adapter plates correctly by yourself.
Do you know why there are adapter plates with integrated extensions?
In this video, our expert Philipp Wonschak reveals the specific advantages of an optimized adapter plate with directly integrated extension and how ZEISS manages to make the change from a normal adapter plate to one with integrated extension as easy as possible for you.
How you recognize the latest ZEISS Adapter Plate.
Only certified ZEISS Adapter Plates unlock the full potential of your ZEISS Coordinate Measuring Machine. Our expert Philipp Wonschak explains in this ZEISS Metrology Expert Tip video why this is and how you can recognize the latest generation of ZEISS Adapter Plates.
How to measure with very deep widths.
If you work with a large ZEISS ACCURA or ZEISS MMZ machine, you should not miss this tip. The problem with standard adapter plates is often that they can only measure up to a width of 800 mm without affecting the measurement result. However, this horizontal depth is not sufficient for large workpieces. ZEISS has the solution for this case.
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Do you know why carbon fiber is the best material for extensions and offers an upgrade in terms of accuracy?
In this video, our expert Philipp Wonschak shows you how you can efficiently upgrade your ZEISS measuring device in terms of measuring accuracy. This is because the material from which the extensions are made has the greatest influence on the measuring accuracy.
Do you know how easy it is to assemble your extension?
For us at ZEISS, ZEISS extensions are also measuring instruments that should be checked carefully. In this video, our expert Philipp Wonschak shows you how to do this and how to assemble ZEISS extensions correctly. It’s easy! If you know how to do it!
Why is there no temperature expansion with ZEISS REACH CFX® Extensions?
There are also limits to the expansion of strains due to temperature changes so as not to influence the measurement result. In this video, our expert Philipp Wonschak shows you how temperature expansion can be prevented. Just a little hint: the material of the extension is a decisive factor.
Have you ever thought about limit values of the ZEISS VAST XXT probes?
In metrology, there are limits that must be observed. For example, compliance with various limit values for the ZEISS VAST XXT probe extensions are particularly important in order to achieve reliable measurement results. In this video, our expert Philipp Wonschak explains how these limit values are calculated and how to comply with them.
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Do you know that the temperature of the measured part is important to get reliable results?
One of the biggest influences on the measurement result is not visible to us: the temperature of the component to be measured. That's why our expert Aline Nehm gives you three tips in the latest video on how you can control the temperature and thus ensure reliable measurement results.
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With ZEISS Multi Sensor Racks complex measurements can be done efficiently.
Do you actually know what kind of metrology challenges ZEISS Multi Sensor Racks solve? Our expert Armin Barthel will explain it to you and at the same time he gives you an insight into the ZEISS portfolio, which includes both rigid and automated sensor racks in various sizes and designs for all ZEISS coordinate measuring machines.
How to mount ZEISS Multi Sensor rack 2.0 for individual applications.
In this ZEISS Metrology Expert Tip video, Armin Barthel goes into detail about the ZEISS Multi Sensor Rack 2.0, which offers twice as much storage capacity for ZEISS stylus systems compared to the ZEISS Multi Sensor Rack Mini, and he will show you how to install it correctly.
Do you know that you can use both sides of the ZEISS Multi Sensor Rack?
How do you measure a large number of components in the shortest possible time compared to standard systems? With the ZEISS Multi Sensor Rack Duplex! It has a front and rear side and thus offers storage options for different stylus systems. Our expert Armin Barthel explains exactly how it works.
Do you know that ZEISS ProMax E offers maximum usage of the measurement volume?
In this video, Armin Barthel, our expert for ZEISS Sensor Racks, introduces you to the ZEISS ProMax E and gives you helpful tips and information about the product, which allows you to make optimum usage of the measuring range for your workpiece, as it automatically performs the stylus switch and moves back outside the measuring range.
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What can I do after a collision to check the mechanical condition of the machine?
Unfortunately, collisions are sometimes unavoidable. The questions that many metrologists ask themselves in such a situation are: Is my machine still operational? Does my device still measure accurately? Our experts Armin Barthel and Philipp Kieninger tell you what you should do in this situation.
Did you know that ZEISS can diagnose the mechanical condition of your machine remotely?
Have you ever been unsure about the reliability of your measuring machine? Or worse, have you feared an unexpected failure? Our expert Philipp Kieninger will show you what you should definitely do in such situation.
Do you know the current accuracy status of your measuring machine?
After a collision, you should always check the accuracy of your measuring device with a ZEISS Accuracy Check: In this video, our expert Armin Barthel explains how to carry out the check and which accessory you need.
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Do you know the most important rule in X-ray measurement for fixturing?
Do you know the most important rule for fixtures when measuring with X-ray systems? If not, then it's time you do! Our expert Fabian Friedl knows the rule and reveals it to you in the latest ZEISS Metrology Expert Tip video.
Do you know how to position parts correctly for X-ray measurements?
In this video, our expert for X-ray fixturing, Fabian Friedl, shows how to correctly position components for measurements with X-ray systems and which three points need to be observed.
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How you can easily register for the ZEISS Metrology Shop with your ZEISS ID.
In the latest ZEISS Metrology Expert Tip Anna Kircher shows you how you can easily register for the ZEISS Metrology Shop with your ZEISS ID and what advantages online purchasing of ZEISS Accessories has for your company. You have not applied for a ZEISS ID yet? Then it is time!
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In-Depth Insights into the Most Useful ZEISS Metrology Expert Tips from Season 1
Whether you want to refresh or deepen your knowledge - if you want to maximize the performance of your coordinate measuring machine, you should not miss the recording of the “Best of ZEISS Metrology Expert Tips Webinar”. Discover the most valuable and useful tips & tricks from the first season on a new level. Our expert Philipp Wonschak gives you deep insights, valuable background information and explains what all tips have in common and which other factors have a significant influence on the measurement result.
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ZEISS Metrology Shop
Just grab it onlineWould you like to successfully implement the tips & tricks? All accessories shown in the videos can be easily ordered in the ZEISS Metrology Shop, so that you'll be ready to start soon.