Software

Data Globalization

Generating data is easy – mastering it is the real challenge
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Companies face challenges with fragmented storage systems and inconsistent data formats from different measurement technologies and manual processes. Localized knowledge gaps and decentralized data management create traceability issues and regulatory compliance challenges, compromising the effective use of quality data for efficiency. Furthermore, the lack of timely alerts for quality issues and reliable early warning mechanisms highlights the necessity for cohesive data management strategies.

The data flood is still rising

Even more data overload arises from the ongoing trend of digitization: Manufacturers are increasingly virtualizing more steps in quality assurance to save time, reduce costs, and lower CO2 emissions. For example, they use digital twins to simulate mounting processes and to replace expensive physical inspection methods such as master jigs. But where is all this data stored? Can it be consolidated? And how can you quickly find answers when each report is 50–100 pages long?

Solution: Implement a global data pool

To trace the product and the associated measurement data along the whole production process, companies need a holistic system for relevant quality data collected on sites worldwide, with pre-programmed evaluations revealing current pain-points at first sight. Such an implementation requires a sophisticated data concept. That sounds like an incredible amount of effort – but with the right software solution, it is perfectly feasible.  

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Introducing ZEISS CONNECTED QUALITY

Transform your global quality operations with a new level of connectivity and collaboration! We focus on integrating your measuring systems, operators, and quality data worldwide. ZEISS CONNECTED QUALITY enables real-time data exchange throughout the whole inspection process. This way, global collaboration becomes very easy and inspection processes can be managed centrally.

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Volkswagen: 70 report pages in just a few seconds

The Volkswagen Group took this pioneering step by introducing the data management software ZEISS PiWeb on a global scale in a project involving brands such as Volkswagen, Seat, Porsche, and Audi. This has significantly accelerated the generation of measurement reports. Previously, manufacturing had to wait a long time for a trunk lid report. Now, the consolidation of results in cross-site reports enables Volkswagen to get the job done within seconds, enabling faster responses to deviations. The team is even working on connecting suppliers to the solution. No more storage on different servers – just all data in the ZEISS PiWeb data base.

With ZEISS PiWeb, STIHL has successfully integrated quality data throughout the whole production process.

STIHL: Significant efficiency improvements

With ZEISS PiWeb, STIHL has successfully integrated quality data throughout the whole production process. The data is automatically uploaded to the data base, making paperless office work possible. In assembly processes and production applications, shop floor quality dashboards allow personnel to clearly view the quality status of products in real time to quickly identify any quality anomalies and ensure that no issues go unnoticed.

Where to start?

Start your global data management project with a promising use case. Identify a team that is open to change and likes technology. The ZEISS team will also advise and support you actively as an experienced implementation partner, taking the requirements of all relevant stakeholders into account.

AI-Driven Inspection: Future of Quality Control

Discover how AI is revolutionizing inspection

As industries and production processes continue to evolve, the role of artificial intelligence in inspection processes is becoming increasingly important. Curious about the current possibilities and how AI can enhance your inspection process? We spoke with Christian Wojek, Head of AI at ZEISS Industrial Quality Solutions, about how AI is shaping the future of quality control.