An impressive image of the Andromeda galaxy
Markus Wiedmann, Zeiss SMT Markus Wiedmann, ZEISS SMT

Astrophysicists listen to the inaudible and see what cannot be perceived. This is made possible by gravitational wave detectors. These detectors can make gravitational waves visible. Ten years ago, on September 14, 2015, researchers succeeded in proving their existence for the first time. Further research is essential for understanding the universe – and the ZEISS Semiconductor Manufacturing Technology (SMT) segment contributes with its specialized optics.

A picture of the Milky Way dipping into a Pool of Clouds
Michael Stolz, ZEISS SMT

Gravitational waves: Silent noise in space

For us, it's unimaginable, but for science fiction heroes like Kirk, Spock, Kathryn Janeway, or Jean-Luc Picard, it's completely normal: in outer space, there is noise, trembling, and shaking. The inaudible and imperceptible, such as the collision of black holes, can be overheard and made visible by astrophysicists using gravitational wave detectors. Albert Einstein first mentioned gravitational waves in 1916 as a consequence of his general theory of relativity. However, they were not discovered until 2015. Research into these waves is crucial for our understanding of the universe.

View of the ETpathfinder research and development project in a clean room
ETpathfinder

From aLIGO to Einstein Telescope: Current projects in gravitational wave research

The relevance of this topic is underscored by several ongoing projects: With aLIGO (Laser Interferometer Gravitational-Wave Observatory), a further development of the observatory that detected the first gravitational waves in 2015 is planned. Since 2017, Advanced Virgo – a more advanced version of the Virgo gravitational wave detector from 2007-2011 – has been in operation, based on the Michelson interferometer principle. The European Space Agency (ESA) is planning to build an impressive gravitational wave observatory in space with three satellites as part of the so-called LISA project (Laser Interferometer Space Antenna). Another upcoming project is the Einstein Telescope, which will be constructed underground to minimize human-made noise that could affect the highly sensitive mirrors through changes in the gravitational field. Its predecessor, the test facility ETpathfinder, is a realistic model of the vibration-free interferometers that will form the heart of the Einstein Telescope. Here, researchers are developing and testing key technologies for the future Einstein Telescope. And it is precisely here that special optics from ZEISS Semiconductor Manufacturing Technology (SMT) are used.

The blank of an ETpathfinder mirror is visible on the left, a cut silicon ingot on the right
ETpathfinder

Anything but ordinary

Wherever the goal is to make the previously invisible visible, ZEISS SMT is never far away. Whether with a microscope in Abbe’s time or today, when ultra-precise mirrors are used to detect gravitational waves. For exactly this purpose, scientists from the Einstein Telescope project requested prototype mirrors from ZEISS SMT. They were delivered at the end of September 2024.Manufacturing gravitational wave mirrors – which are central elements of gravitational wave detectors – is anything but routine at the German Oberkochen site: “These are highly demanding one-of-a-kinds, produced by our staff in addition to regular manufacturing orders,” says Dr. Michael Mundt, Head of DUV Modules & Components.

Norman Niewrzella, Cluster Lead Special Optics, also points to the project’s challenges, which required flexibility, initiative, and perseverance. The polishing of the prototypes was especially complex. It was equally challenging to integrate them into the manufacturing process: for this, the ZEISS SMT team from R&D, engineering, manufacturing, and the specialist department developed and tested in part new processes.
 

Employees take a look at the ETpathfinder vacuum system
ETpathfinder

Joint effort for outstanding results

In fall 2024, the first prototype left the Oberkochen facility – a significant milestone and a testament to the collective efforts of many colleagues from various departments at ZEISS SMT. This achievement was also made possible thanks to the leadership team, who gave team members freedom and strong support to contribute to this exceptional project.

Special optics like gravitational wave mirrors will remain unique endeavors at ZEISS SMT in the future. Their production is challenging, especially within a growing organization. The business is long-term and stretches over many years.That’s why the entire ZEISS SMT team is excited to keep developing more special optics – so that, in the future, we continue revealing things no one has ever seen before.

 

Portrait picture of Norman Niewrzella

„Gravitational wave mirrors make the invisible visible and expand our understanding of the universe. Creating such unique pieces requires the highest precision and passionate teamwork.”

Norman Niewrzella Cluster Lead Special Optics bei ZEISS SMT
Schematic drawing of a gravitational wave detector, based on the principle of the Michelson interferometer
femto Magazin, Ausgabe 01/21, S. 28

This is how a gravitional wave detector works

A gravitational wave detector consists of two kilometer-long tubes in which laser beams travel back and forth. The tubes are evacuated to minimize disturbances from air molecules and equipped with vibration-damped special mirrors. The laser beams are directed onto a light sensor, creating a pattern of light and dark. When a gravitational wave passes by, the length of the tubes changes slightly, as they are stretched or compressed by the wave. As a result, the waves of the laser beams shift relative to each other, which alters the light and dark pattern on the light sensor. The detector is extremely sensitive and can measure the tiny changes in the length of the tubes and the shifts of the laser beams. By analyzing the flickering of the light and dark pattern, the detector can identify the presence of gravitational waves.

Portrait picture from Norman Niewrzella
Author Norman Niewrzella Cluster Lead Special Optics bei ZEISS SMT