ZEISS INSPECT Optical 3D 2026

New features

ZEISS INSPECT Optical 3D 2026 – Highlight features

The software update takes your inspection tasks to a whole new level. Benefit from optimized functions for higher productivity, unlocking possibilities no matter which optical measuring systems you use.

Enhanced GD&T functionality

Simultaneous Requirement (SIM) enables grouped evaluations of multiple GD&T checks, available for position and surface profile tolerances. Support for ISO 5459:2024 as default for planar datum features ensures compliance with current standards – now selectable in the datum system dialogue.

Cluster improvements

Simplify workflows with cleaner 3D views and improved previews. Benefit from new options to define cluster copy patterns. Better support of propagation of changes on cluster elements to existing cluster copies.

Surface based decalibration check

Ensure reliable calibration during scanning: The new surface-based decalibration check overcomes limitations of reference point-based methods, eliminating issues like missing checks or false positives due to poor point distribution. This guarantees a consistently calibrated sensor, enhancing the accuracy and dependability of your scanning results.

ZEISS Quality Tech Guide available offline

Stay informed anytime: The ZEISS Quality Tech Guide is now accessible offline, ensuring you have essential knowledge at hand even when your system is disconnected from the internet.

Enhanced capabilities for T-SCAN hawk 2

Experience a new level of efficiency with the T-SCAN hawk 2 enabling quick data acquisition while improving quality. Adaptive resolution enables on-the-fly switching between different resolutions, while the polygonization pipeline ensures improved meshing properties. Additional features like continuous satellite mode, extended measurement volume support, and dynamic splats further enhance scanning.

eMotor Stator Inspection App

Streamline your stator inspections: The new fee-based app enables efficient evaluation of hairpin assembly on stators. It measures features like creepage distance, air distance, and paper height with precision and speed. Traceable, repeatable processes and intuitive visualizations reduce manual effort, minimize errors, and are integrated seamlessly into your workflow with the ZEISS ScanBox 4105 for eMotors .

Benefit from the powerful framework of ZEISS INSPECT

Expanded CAD import options

ZEISS INSPECT Optical 3D now supports the latest CAD formats, including 3DXML 2025, Catia 2025, NX 2412, and SolidWorks 2025 for example. Seamlessly import updated models from leading software, ensuring compatibility and streamlined workflows.

Export inspection data in Q-DAS

Meet customer demands with certified QDAS export options for the Advanced Quality Data Exchange Format (AQDEF) version 6.0. Easily share inspection results in this widely used format, ensuring compatibility and flexibility across diverse quality management workflows.

Enhanced Python API format

Improved scripting with service-based scripted elements which can compute faster and are better integrated into the software. Improving performance for custom inspection workflows with frequent script calls. Streamline automation and handle complex processes more efficiently with this update. 

What’s new in ZEISS INSPECT Optical 3D 2026

Find out all about the highlights and improvements of the latest software version. Simply log in or create your ZEISS ID.

Previous highlights

ZEISS INSPECT Optical 3D updates of previous releases
  • Surface defects workflow

    With the previous release we provide a new more intuitive and task-focused workflow for surface defects that unlocks new possibilities. There is no coding required. Defects defined as elements allow for many more inspections. We offer the ability to remove non-defects by thresholds and filters. Surface defect curves for large areas reduce computation time.

  • GD&T enhancements

    With the previous release the latest ISO and ASME GD&T standards are supported for the whole project. The enhancements include new integrated GD&T expert filters for geometry primitives and PMI improvements like TED, data management & datum parsing.

  • Filter tags

    Want to predefine a tag with special criteria? With the previous release this became even easier. Elements parametrically get added or removed from the tag, enabling traceability. Simply filter for example be by name, by range or tolerance status.

  • Clusters

    With the previous release clusters became parametric and editing specific clusters is possible. They are in the explorer under their own category. Benefit from the full traceability of parametric clusters.

  • Sensor fusion

    A single project can handle data from multiple sensors. Both an ATOS sensor and a Laser sensor could acquire data in the same projects and produce a singular mesh, for example. It is also possible with ScanBox Series 8 and other double robot cells to operate via a single PC. All projects can be executed from a single PC, significantly reducing cycle time.

  • Scripting improvements

    Many improvements to scripting speed and functionalities came with the previous release of the software. For example scripting diagrams were added and allow to import external libraries to graph results in a custom way.

  • GD&T enhancements

    This year’s release offers automatic numbering of tolerance inspections. Get GD&T filters, e.g. profile and areal filter methods according to ISO 16610 which works with optical (mesh) and tactile (point cloud) data.

  • Python interface improvements

    Customize the software to your needs and optimally adapt ZEISS INSPECT with apps. We offer constantly developed new apps and the possibility to develop own apps with multiple tools like e.g. the App Editor or documentation on a ZEISS GitHub page.

  • Autosurfacing app

    This release includes the autosurfacing app to convert scan data to an accurate CAD model that can be used for further process steps like input for CAM systems, simulating and prototyping or organic product design.

  • Gray value features

    With this release we provide algorithmic improvements and more robust edge detection at ambiguous edges. Improving stability and repeatability through edge point computation.

  • Software-based movement compensation

    This release includes efficient elimination of possible part movement that could falsify the measurement. Reference points are tracked during scanning and movements are compensated. The feature enables a more stable and less affected measuring procedure. This saves time, as measurements don‘t have to be repeated when they are disrupted.

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