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Artificial Intelligence for 3D X-ray

Volume Inspection AI

The next generation of volume data analysis

The Volume Inspection AI app transforms the analysis of 3D X-ray data with AI-based automated inspection. Seamlessly integrated into your workflow with ZEISS INSPECT X-Ray, it delivers robust inspection of volume data and fast inspection processes — even with poor image quality. Use pre-trained AI models or easily train your own models on the ZEISS Quality AI platform — for maximum efficiency, reliability, and scalable solutions.

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Volume Inspection AI
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Seamlessly integrate AI into your quality processes

Adaptable solutions for diverse industrial applications
Engineers reviewing 3D CT measurement data on a ZEISS METROTOM industrial CT scanner for quality inspection.

Robust solutions even for demanding inspection tasks

For the early sorting of defective components and close monitoring of production processes, 3D data must be analyzed quickly and reliably. Yet CT data is often affected by noise and artifacts, making reliable defect detection more difficult. Traditional software reaches its limits here. Volume Inspection AI provides the solution: Seamlessly integrated into your workflow with ZEISS INSPECT X-Ray, the app detects defects at a human level and solves previously unsolvable tasks. Develop your solutions quickly and reliably — without AI expertise. Pre-trained AI models and intuitive training of your own models make AI accessible and efficient. Experience precision and speed in a combination like never before.

Three-dimensional visualizations showing internal defects and volume particles in components analyzed with Volume Inspection AI.

Versatile applications for different industry requirements

Volume Inspection AI supports demanding quality standards, for example in the automotive, electronics, and medical industries — and many more. For instance, hidden defects that pose a risk to component stability and functionality can be detected early, quickly, and reliably using industrial computed tomography and AI, even with poor image quality. Automated volume inspection also enables in-line inspection, for example in battery manufacturing, including anode overhang measurement. Inspecting complex assemblies for completeness or analyzing solder joints in electronic components to detect gas inclusions or other defects are also possible applications.

Use AI models or train your own

Experience seamless integration and an intuitive workflow. Get started quickly with pre-trained AI models and adapt them effortlessly as needed. Or train your own models to make your inspections even more customized.
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    Visualize data and define training data​

    After acquisition, your data is visualized and can be analyzed in ZEISS INSPECT. Identify and mark the relevant areas.​

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    Select an AI model or start training​

    Select a pre-trained model or create a new project on the ZEISS Quality AI platform. Import the training data directly from your computer or from an existing project.​

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    Annotation: how the AI learns​

    Mark relevant image areas quickly and easily. Repeat the process by reviewing and correcting annotations until the model achieves the desired accuracy and performance.​

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    Train your AI model and download the model​

    Your custom model is trained in the background. Download the optimized model for local execution in ZEISS INSPECT.​

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    Run the AI model​

    Defect detection is executed with high precision and speed in the local production environment. This automates your workflow.​

Leverage efficiency through AI

Three examples of how AI speeds up inspection
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From 8 to ~2 hours

In certain cases, AI-assisted CT inspection can reduce the time for the inspection of stator hairpin welds from 8 hours to less than 2 hours.*

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~10 times faster

Under certain circumstances, automated AI analysis can inspect medical implants about ten times faster than traditional methods.*

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Reduced cycle time by ~75%

In certain use cases, pre-trained AI models can shorten casting inspection time by ~75% compared with manual analysis.*

* Referring to specific use cases​

Quick and easy start with pre-trained AI models for a wide range of applications

Volume Inspection AI offers pre-trained AI models that deliver impressive results in a variety of application areas.
3D CT visualization of internal defects and porosity in a casting part analyzed with a pre-trained AI model from ZEISS.

Casting inspection

The casting model automatically detects porosities and internal defects caused, for example, by cavities. It ensures high-quality results and can be adapted to similar materials.

3D CT image of an EV stator showing porosities in hairpin welding heads in red analyzed with a pre-trained AI model from ZEISS.

Hairpin inspection in stators

The hairpin model detects enclosed porosities in welding heads of electric motor stators and can be used flexibly for different stator sizes – no prior alignment or precise mesh representation required.

CT image of battery particles

Battery particles

This AI model detects dense particles in battery cells between electrode sheets with high precision.

Abstract geometric icon with octagonal network design representing ZEISS AI models that can be trained for specific applications.

Your application

Pre-trained AI models are continuously developed and expanded. To create AI models tailored to your individual needs, simply book our AI model training service.

ZEISS CT scan of a battery showing color-coded anode overhang measurements

AI-powered battery inspection from in-line CT data​

Train AI models tailored to specific battery applications and have critical cell-quality characteristics, including anode overhang, electrode count and electrode angle, evaluated completely automatically right on your production line. Combine high-speed in-line CT imaging with objective, repeatable analysis using ZEISS INRADIA 3D and ZEISS Quality AI.​

Your advantages at a glance

  • Highest accuracy and performance

    Find nearly all relevant defects with confidence, even with demanding defect specifications. Excellent performance in shopfloor inspection tasks, in-line and at-line.

  • Speed through automation

    AI-powered high-throughput inspection automates repetitive tasks, reduces the need for manual labor and personnel, and enables in-line inspections.

  • Reliability and a strong partner

    Our proven solutions and many years of expertise ensure your process stability under demanding conditions – already successfully in use by industrial customers.

  • Integration end-to-end

    Volume Inspection AI integrates seamlessly into your workflows and offers a globally scalable end-to-end process from a single source.​

  • Complete flexibility​

    You have the choice: standard model, service, or self-service solutions — the annual subscription keeps you up to date and minimizes your investment risk.​

  • Global collaboration​

    A cloud-based workflow enables simple global collaboration, intuitive operation, and data security through a trusted partner.​

3D visualisation of an abstracted technical component surrounded by glowing blue cubes, illustrating AI-based inspection processes in industrial metrology.
3D visualisation of an abstracted technical component surrounded by glowing blue cubes, illustrating AI-based inspection processes in industrial metrology.

ZEISS Quality AI

Train your own AI models

Do you want flexibility for individual applications? Unlock the full potential of AI-based inspection with the ZEISS Quality AI platform. Optimize or train your own AI models to meet specific requirements, enable new use cases, and expand the range of possible applications. This cost-effective solution lets you work independently and at your own pace.

Learn more
Portrait image of Stefan Tux

As CT specialists, we need solutions that can be adapted to different inspection tasks. Volume Inspection AI allows us to easily train our own AI models, enabling us to reliably and efficiently detect even complex quality characteristics and process deviations.

Stefan Tux Managing Director, eTIS-Kassel GmbH

Get started now

Take the next step and transform your inspection processes. Decide how you want to get started with Volume Inspection AI — buy online now or contact our experts for an individual demo and consultation.
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    Tailored consulting for your needs

    Are you unsure whether Volume Inspection AI meets your requirements? Contact our specialists for a free consultation, demo, and tailored solutions that address your individual challenges.

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  • TRIAL LICENSE

    Start your free trial now

    Full and free access to all features

    Use a free 30-day trial version of Volume Inspection AI. It includes a trial license for the app as well as access to the ZEISS Quality AI platform with all pre-trained AI models. Try training your own models on the intuitive platform.

    Go to trial license

Frequently asked questions

  • To use Volume Inspection AI, you need a ZEISS INSPECT X-Ray license with the Advanced X-Ray Defect Analysis app.

  • Yes, a 30-day trial version is available. It includes the Volume Inspection AI app, all pre-trained AI models, and access to the ZEISS Quality AI platform. You can obtain the trial version in the ZEISS Quality Software Store.

  • AI offers flexibility and adaptability, avoiding overfitting that is common in traditional solutions. It continuously improves and adapts to new challenges, ensuring long-term efficiency and performance. AI solutions can be easily adapted by domain experts (e.g., quality experts) without writing code.

  • Training of your AI models is triggered manually by your team only. Projects are independent, and only your team can initiate training. All training processes are documented in the model document, ensuring full traceability and the ability to restore earlier models. You decide at any time which model should run on your system.

  • Yes, AI can be used in regulated domains. Models are optimized, undergo regulatory approval, and are then “frozen” for use. Model behavior is fully traceable, ensuring consistent results when the same model is applied to identical datasets.

  • Your data is fully protected. Only members assigned to your team have access. Role and rights management ensures confidentiality and control.

  • The subscription gives you lower entry costs, regular updates, and access to the latest features. It is a cost-effective way to stay at the forefront of AI-assisted quality control.

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