ZEISS TALOS

One major trade-off in optical metrology is the choice between fast surface digitization and precise feature measurement. ZEISS TALOS is designed to do both. The compact blue-light sensor digitizes large areas for geometry analysis and digital model while also measuring functional and positional features such as holes, edges, bolts and threads behind sheet metal. 

ZEISS TALOS does not need an external tracking system or reference markers to establish the robot position for metrology. This unique capability enables measurement position that are typically challenging for line-of-sight systems and reduces the costs for initial installation and ongoing operating costs in production. The technology integrates structural mechanics, ZEISS encoder technology, sensors, and algorithms, including temperature compensation. Thus, the metrology robot can be used both in harsh production environments and in measurement rooms.

The new metrology robot stands out for its ease of use: measurement tasks can be prepared offline based on the CAD model, while ZEISS INSPECT automatically calculates the required measurement positions and robot paths. This significantly reduces the time and effort required to plan new measurement tasks. One-click programming, efficient robot motion, and streamlined setup help increase throughput and enable more efficient use of measurement capacity.

With a 24-megapixel camera resolution, a 100 Hz image capture frequency, a measurement distance of 500 mm, and four multi-directional feature flashes, the new sensor ZEISS TALOS AX supports both speed and accuracy. The feature flashes illuminate details from various angles, enhancing the reliable recognition of small and complex features crucial for process monitoring. Its compact sensor design improves accessibility even at hard-to-reach measurement positions.

For applications that require a high degree of automation and throughput, ZEISS TALOS can be equipped with a modular multi-part fixture. This enables the measurement of hang-on parts such as doors, hoods or tailgates with a single measurement process.Users benefit from a one-time, efficient setup process for automated measurements and increased efficiency.