ZEISS ScanBox Series 5
3D measuring machine

ZEISS ScanBox Series 5

Modular concept for maximum flexibility

ZEISS ScanBox Series 5 is an all-in solution for automated inspection and digitization of complex parts. The series consists of three models and offers many options for customizing to your needs - that's what we call the new modularity. The individual components are identical and therefore offer perfect possibilities for upgrading to different layouts. The maximum load of the rotation table module is 2000 kg.

  • Modular measuring system for parts up to 3000 mm in size
  • Optional upgrades to different layouts
  • Ideal for measuring hang-on parts, assemblies and airfoils

ZEISS ScanBox Series 5: versatile and flexible

  • Modular measuring system: Adaptable to your needs

    ZEISS ScanBox Series 5 is an all-in solution for automated inspection and digitization of complex parts. The series consists of three models and offers many options for customizing to your needs - that's what we call the new modularity. The individual components are identical and therefore offer perfect possibilities for upgrading to different layouts. The robot module is equipped with a high-precision ATOS 5 sensor The maximum load of the rotation table module is 2000 kg.

Operation while standing or sitting

Ergonomic functions

Operation while standing or sitting

The new, flexible user interface offers various ergonomic functions to support the user. A swivel arm integrated into the electronic switch cabinet can be set to the desired position, allowing the ZEISS ScanBox Series 5 system to be operated while standing or sitting.

Optical Serial Measurement

Optical serial measurement

Optimize your series testing

ZEISS ScanBox Series 5 optimizes your series inspection and supports you in checking your production processes. The powerful 3D measuring machine provides you with full-field measuring results for CAD comparison in a very short time, visualizes possible deviations from GD&T and accelerates your production, maintenance and repair processes. Use the system for fast acquisition of specific measurement features and geometries, such as surface and edge points, holes or bores. Standardized and automated procedures increase throughput of parts and reduce scrap. The ZEISS ScanBox Series 5 systems allow for high process reliability during operation thanks to trend analyses in real time. Changes within the production can thus be identified quickly.

Customized for Airfoil Inspections

Customized for Airfoil Inspections

Quality control of complex freeform surfaces

ZEISS ScanBox 5110 is predestined for inspecting airfoils. Developed for gas turbine industries, ATOS 5 for Airfoil with its optimized working distance and measuring areas from 100 x 70 mm² delivers high-precision 3D data of the smallest details. You can measure a complete blisk in less than an hour. A turbine blade is inspected within a few minutes.

Automated loading and autonomous part inspection

ZEISS ScanBox Serie 5 RC

ZEISS ScanBox Series 5 RC (Remote Control) is an optical measuring machine with a motorized sliding door. With a robot or a customized loading system, you automatically load parts such as airfoils, attached parts or tools into ZEISS ScanBox Series 5 RC and place them on the rotation table module. As the user does not have to place the individual parts, the time required for quality assurance is significantly shorter than before. The autonomous operation increases machine utilization, accelerates measuring cycles and allows you to deploy your staff more efficiently.

Virtual Measuring Room

Virtual Measuring Room

Real environment in a virtual simulation

The virtual measuring room (VMR) is the central control and measurement planning software for all elements of the optical measuring cells. In the VMR, the real environment, that is, robots, sensors and parts in the measuring cell, is functionally displayed in a simulation. Programming includes the kinematics of the robot paths, the fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

ZEISS INSPECT offers everything from a single source

Effective analysis tool

ZEISS INSPECT offers everything from a single source

Have your production processes changed? Are you facing new quality assurance challenges? Then adapt the optical 3D measuring machine to your needs. Thanks to identical components, upgrades to larger layouts are possible without any problems.

ZEISS ScanBox Serie 5 MU: Automated. Modular. Customer-oriented.

Automated. Modular. Customer-oriented.
Rotation table module

Regardless of whether it is used with a round, motorized rotation table in ZEISS ScanBox 5110, with rectangular rotation tables in the larger models or with the optional pallet loading system - the module has a maximum load capacity of 2000 kg.

Control tower module

This module contains the entire control technology, including the computer and the robot controller.

Integrated swivel arm

The user interface is located on a flexible swivel arm, which can be adjusted to the individual working height.

Robot module

The robust industrial robot is designed for 24/7 use. Its six rotation axes get the ATOS 5 sensor to any desired measurement position.

Virtual Clamping technology

The Virtual Clamping technology eliminates multiple measurement loops for parts that are typically measured on mechanical fixtures with four support points.

Metrology Stories

Accompany our customers through their production and learn more about the many possibilities of ScanBox systems for quality assurance in series production.

  • Metrology Story: BENTELER

    BENTELER: Cross-location quality assurance & real-time analyses

  • Metrology Story: GROB

    GROB Quality assurance at the pioneer for e-mobility

  • The automotive supplier BENTELER produces components and modules for chassis and car bodies, which are measured with the optical 3D measuring machine ZEISS ScanBox and analyzed in ZEISS INSPECT. The measurement plans are created centrally and rolled out to other locations. The real-time analysis of the generated measurement data is carried out with ZEISS PiWeb.
  • GROB's production technology is used by over two thirds of all EV manufacturers. The Bavarian family-owned company combines microscopic, tactile and optical metrology to fully map the production of a stator.

Download information

  • ZEISS ScanBox Brochure EN

    Pages: 28
    File size: 10 MB
  • Scanbox5_dig-factsheet_en

    Pages: 7
    File size: 2 MB
  • ZEISS IQS, Mic and NEV, Success Story, GROB, EN, PDF

    Pages: 7
    File size: 13 MB

Technical Information

ZEISS ScanBox 5110
ZEISS ScanBox 5110
ZEISS ScanBox 5120
ZEISS ScanBox 5120
ZEISS ScanBox 5130
ZEISS ScanBox 5130

Dimensions

2200 x 3550 x 3050 mm (LC*)
2200 x 2850 x 3050 mm (D**)

3600 x 4250 x 3050 mm (LC)
3600 x 3550 x 3050 mm (D)

4300 x 4250 x 3050 mm (LC)

Power supply

200-500 V (3-phase, 16A)

200-500 V (3-phase, 16A)

200-500 V (3-phase, 16A)

Max. part size

Ø 1000 mm

Ø 2000 mm

Ø 3000 mm

Max. part weight

2000 kg

2000 kg

2000 kg***

Opening width

1000 mm (LC)
950 mm (D)

2400 mm (LC)
2100 mm (D)

3100 mm (LC)

Sensor compatibility

ATOS 5 for Airfoil, ATOS 5****

ATOS 5, ATOS 5 for Airfoil

ATOS 5

*LC: Light Curtain
**D: Door
***The permissible application weight may be limited by the selected rotation table unit
****Verification of set-up necessary

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