ATOS ScanBox Series 8
3D measuring machine

ATOS ScanBox Series 8

Complete measurement of car bodies and hang-on parts

This 3D measuring machine is designed for something big: With ATOS ScanBox Series 8 you can digitize complete vehicles at high speed, both from the outside and the inside. The modular measuring cell has established itself among OEMs as a complete solution for analyses in master jig and cubing, the inspection of finished vehicles, and for quality assurance in car body manufacturing. Take advantage of the wide range of possibilities of ATOS ScanBox Series 8: Virtually merge measurements of multiple parts and use the powerful ZEISS INSPECT software for linear evaluation of detailed information on gap and flush.

  • Automated scanning in duplex mode
  • Measurement of body-in-white, hang-on parts, marine engines and tools
  • Analysis in master jig & cubing

ATOS ScanBox Series 8: Two-sides measurement of long and wide parts

Automated scanning in duplex mode

Synchronous use of two robots in one measuring cell

Two 8-axis kinematics allow for full-field measurement of particularly large assemblies. The duplex mode ensures synchronous, coordinated use of two robots in the measuring cell. In this process, a joint data set of measurements is created, as the double robot mode takes place in a shared coordinate system. Depending on your needs, the two robots of ATOS ScanBox Series 8 can also be used for independent measurement on two different parts.

Accelerated measurement and inspection of body-in-white

Reference frame for ATOS ScanBox Series 8

The new reference frame for ATOS ScanBox Series 8 makes production control in series even more efficient. The flexible system is ready to go without any preparation time. You can significantly increase your throughputs. Inspect more than 1000 measurement features, such as surface and edge points, holes and bolts. Measurement results can be easily exported to a statistical database.

Optimized planning for efficient workflows

Flexible loading options

Optimized planning for efficient workflows

ATOS ScanBox Series 8 can be loaded with a driverless sandwich panel transport system including a track system, drive computer and safety systems. The automated loading system guarantees fast, repeatable and accurate positioning of car bodies within ATOS ScanBox. Alternatively, the parts can also be transported to the respective rotation table working area by transport cart, pallet truck, crane or forklift truck.

Full-field acquisition of complex geometries

High-speed scanning with ATOS 5 & ATOS 5X

Full-field acquisition of complex geometries

Thanks to highly developed camera technology, a powerful light source and high-performance software, ATOS 5 achieves a new level of performance, especially when measuring shiny and dark surfaces, fine structures and edges. ATOS sensors provide full-field 3D coordinates for each individual measurement. Equipped with a laser light source, ATOS 5X offers automated scanning for large measuring areas up to 1,000 mm. .

Virtual measuring room in ZEISS INSPECT Pro

Virtual measuring room

Virtual measuring room in ZEISS INSPECT Pro

The virtual measuring room (VMR) is the central control station and measurement planning software for all elements of the ATOS measuring cells. In the VMR, the real environment, i.e. robots, sensors and parts in the measurement cell, is functionally simulated in a simulation. The programming includes the kinematics, the robot paths, the part fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

ZEISS INSPECT offers everything from a single source

Effective analysis tool

ZEISS INSPECT offers everything from a single source

Scanning, inspection and reporting: Evaluate nominal-actual comparisons as well as GD&T. Implement necessary corrections directly thanks to easy-to-understand results. With ZEISS INSPECT you can carry out complete analyses, receive comprehensive reporting and integrate measurement results into existing processes.

Metrology Story: Ford

For higher throughput and better repeatability, Ford Motor Company South Africa relies on the optical 3D measuring machine ATOS ScanBox Series 8 for automated quality control. Stamped panels are very quickly digitized and compared with the CAD model. The car manufacturer benefits from standardized and centralized inspections with traceable workflows.

Download information

  • ZEISS ScanBox Brochure EN

    Pages: 28
    File size: 10 MB
  • ZEISS ScanBox Series 8 Onepager EN

    Pages: 1
    File size: 370 KB

Technical information

ATOS ScanBox 8160
ATOS ScanBox 8260
ATOS ScanBox 8360

Dimensions

5750 x 10150 x 3900 mm

9750 x 10150 x 3900 mm

13750 x 10150 x 3900 mm

Power supply

2x 200-500 V (3-phase, 32A)

2x 200-500 V (3-phase, 32A)

2x 200-500 V (3-phase, 32A)

Max. part size

6000 x 2500 mm

6000 x 2500 mm, rotation table working area up to Ø 3000 mm

6000 x 2500 mm, rotation table working area up to Ø 3000 mm

Max. part weight

Unlimited

Unlimited, rotation table working area up to 2000 kg

Unlimited, rotation table working area up to 2000 kg

Opening width

3050 mm

3050 mm, rotation table working area up to 3400 mm

3050 mm, rotation table working area up to 3400 mm

Sensor compatibility

ATOS 5, ATOS 5X

ATOS 5, ATOS 5X

ATOS 5, ATOS 5X

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