ZEISS BOSELLO MAX

ZEISS BOSELLO MAX

The one for many applications

ZEISS BOSELLO MAX is the customizable 2D X-ray and CT solution for your defect detection needs in the production environment. Our proprietary image processing algorithms and the computed tomography enhancement enable the detection of defects and complete analysis of various parts from different industries. The reliable 2D X-ray technology ensures sharp results and quality control for a large range of workpieces – even in the toughest conditions.

  • User-friendly 2D X-ray manual and automatic inspection
  • CT option for 3D analysis of components
  • Robust and reliable in harsh industrial environments

The perfect match for inspecting various castings

Maximum flexibility to meet your requirements

ZEISS BOSELLO MAX is designed to meet your quality assurance needs with exceptional flexibility. Its capability for 2D X-ray inspection spans various casting types and sizes, ensuring accurate defect detection in your production. Equipped with X-ray sources ranging from 160 kV to 450 kV and digital flat panel detectors in various sizes and resolutions, the system can be individually configured and adapted to your specific needs. The system is offered in four standard sizes and is capable of penetrating components ranging from small light metal parts to large steel components weighting up to 250 kg.

Operator controls ZEISS BOSELLO MAX industrial X-ray inspection system for non-destructive testing of components.

Designed for the production environment

Tailored to the harsh production environment in foundries, the system features a robust and space-saving design. Its self-contained construction ensures easy transportation and installation, minimizing setup time and effort. Thanks to its compact footprint, the system can be seamlessly integrated both at-line or off-line, allowing it to be placed almost anywhere in your production.

Engineers reviewing X-ray images of a casting on dual monitors of a ZEISS BOSELLO industrial inspection system.

One-stop hardware and software

ZEISS BOSELLO MAX is equipped with intuitive software that streamlines the inspection process, enhancing ease of use and efficiency. Featuring an optional Automated Defect Recognition (ADR) software, the system quickly identifies and categorizes defects, ensuring reliable quality control in accordance with ASTM and other industry standards. This powerful software not only simplifies image acquisition and analysis but also includes a defect reference library for rapid and automated detection. With its user-friendly interface, the ZEISS BOSELLO MAX empowers operators to achieve highly reliable inspections, making it an essential tool for effective quality assurance.

2D X-ray radiograph of a complex metal casting showing internal geometry and fasteners for non-destructive inspection.
3D computed tomography image of a complex metal casting showing internal geometry and highlighted defects for non-destructive inspection.

Comprehensive CT option

All ZEISS BOSELLO MAX systems are CT-ready, allowing for easy volume reconstruction of inspected parts. This feature enables the spatial localization and accurate analysis of internal defects using additional software solutions like ZEISS INSPECT X-Ray. With user-friendly functions for segmentation, analysis, and visualization, as well as native processing of voxel, point cloud, mesh, and CAD data, the CT option enhances the inspection process and provides a powerful addition to your quality assurance.

Enhanced reliability and efficiency for modern production

  • Time saving

    Part positioning and axes control are optimized through software-controlled coordination between the X-ray source and detector, saving valuable time during part analysis. This automatic mechanical process speeds up inspections and system preparation for various applications.

  • Easy to use

    Designed for user-friendly operation, the system offers both manual control and CNC cycle automation. This flexibility allows operators to efficiently set up and execute inspections with minimal training, boosting productivity across various production environments.

  • Get sharp results

    Advanced image processing algorithms deliver the highest radioscopic image quality, ensuring sharp and detailed visuals for accurate inspections. Additional filters and processing functions reliably visualize even the smallest defects.

  • Effortless loading and monitoring

    The rotary table's extended reach beyond large double sliding doors simplifies the handling and positioning of heavy parts. X-ray protection windows allow operators to monitor the positions of parts and system components during scanning, ensuring a smooth and efficient workflow.

  • Minimize downtime with guaranteed stability

    In-house developed high-voltage generators provide stability up to 450 kV, with electronic control systems compensating for fluctuations in real time. Automatic warm-up programs for X-ray tubes ensure extended operational life, backed up by reliable support from experienced service technicians.

  • Maximize operational efficiency

    Built for continuous operation, the system offers exceptional durability and reliability, maintaining consistent performance under demanding conditions. Its robust construction minimizes downtime, and dedicated service support is available to swiftly address any issues, ensuring smooth operations.

A portrait image of Dr. Georg Dambauer

That’s why we like the ZEISS BOSELLO MAX machine so much – because compared to other X-ray machines, it offers a higher image quality and higher image resolution.

Dr. Georg Dambauer Managing Partner VMG Dambauer

Success stories

Aluminium castings meet high-precision 2D X-ray technology
12.09.2022

10% Faster Inspection Time Using High-Precision 2D X-Ray Technology

VMG Dambauer ensures high quality parts for motorcycles with ZEISS BOSELLO MAX
MRB Guss
21.12.2021

More efficient, sustainable and competitive with better casting inspection

MRB Guss ensures the quality of its iron castings faster and more comprehensively with ZEISS BOSELLO MAX 450kV.

Learn more with our #measuringhero

  • #measuringhero | Episode 81: The way we inspect in the future?

     

  • #measuringhero | Episode 78: ZEISS Bosello Production

    #measuringhero | Episode 78: ZEISS Bosello Production

  • #measuringhero | Episode 81: The way we inspect in the future?
  • #measuringhero | Episode 78: ZEISS Bosello Production

Technical details

ZEISS BOSELLO MAX* 70-120 / 80-150 / 100-150 / 100-200

X-ray tube

160 – 450 kV

Flat panel detector

8/10/16 inches

Inspection cylinder

700 × 1200 – 1000 × 2000 mmmm

Footprint

1700 × 1700 – 2650 x 2650 mm

Max. part weight

80 – 250 kg

*Specifications vary depending on cabinet size

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