ZEISS Power & Energy Solutions

Quality Assurance for Electrical Grids

Elevating electrical grid performance

Leveraging precision metrology for grid efficiency

The electricity grid serves as the vital distribution system connecting power generation to end users. This complex system is composed of essential components such as transmission lines, substations, transformers, and switchgears. These elements work together to efficiently distribute electricity across various voltage levels, ensuring stability, managing loads, and safeguarding against failures and overloads.

As energy demand continues to rise and the integration of renewable energy sources increases, maintaining grid stability has become more challenging. These factors put pressure on the grid's ability to handle loads and ensure a continuous, outage-free supply of electricity.

Discover how ZEISS Solutions can enhance grid stability and support a reliable energy future.

Quality assurance for insulator components and bushings

Insulator components and bushings are essential for the effective operation of switchgears, circuit breakers, and transformers. They serve multiple functions: insulating conductive parts, providing mechanical stability, and sealing encapsulated sections.

To ensure reliable operation under all conditions, cast resin insulators must be defect-free and strictly adhere to geometric and material specifications. These high-quality components are vital for maintaining safety and performance in electrical systems.

The challenge

Material characteristics are critical for equipment reliability; defects can lead to serious damage and outages. Different applications necessitate parts of various sizes and configurations, with careful attention to dimensions and spacing to ensure proper insulating properties. Furthermore, equipment must remain fully functional in all operational states, emphasizing the need for robust design to enhance durability and minimize risks.
Our solution

ZEISS offers advanced X-Ray technology that facilitates defect detection both in 2D and 3D. ZEISS BOSELLO MAX system is designed for 2D defect detection, while ZEISS METROTOM systems provide comprehensive 3D analysis, focusing on geometric dimensions. Additionally, ZEISS Microscopy Solutions deliver detailed insights into material characteristics, including insulation materials, and support defect analysis during production processes. Besides, ZEISS optical metrology is capable of providing complete 3D information regarding geometric dimensions, ensuring precise and accurate measurements.

ZEISS X-Ray Series

ZEISS EVO

Quality assurance for switchgears, recloser, and other components

Switchgears, reclosers, and circuit breakers are vital components in electrical systems, serving multiple critical functions. They are responsible for load handling and distribution, as well as connecting and disconnecting subgrids. In the event of a failure or overload, these devices can swiftly disconnect sections of the system to prevent serious damage. Their reliable operation is essential for maintaining the safety and efficiency of electrical networks.

To guarantee reliable operation under all conditions, components must meet stringent quality standards, ensuring they are free from defects and conform to precise geometric specifications. These parts are crucial for maintaining the safety and performance of electrical systems.

The challenge

Structural components are essential for switch operation, providing stability and ensuring functional aspects. Sealing planes maintain the integrity of gas-insulated and encapsulated areas. Proper dimensions and distances between parts are critical for effective insulation and mechanical functionality. Additionally, insulator components are key to ensuring safe and reliable electrical operations without failure.
Our solution

CMMs, such as the ZEISS CONTURA, ensure precise verification of dimensions and functional surfaces. X-Ray technology, utilizing ZEISS BOSELLO MAX, detects insulator defects in 2D, while ZEISS METROTOM systems perform 3D geometric analysis. Additionally, ZEISS microscopy solutions deliver detailed material and defect analysis, complemented by optical solutions that provide comprehensive 3D geometric information.

ZEISS CONTURA

ZEISS X-Ray Series