ZEISS ATOS 5X
OPTICAL 3D scanning

ATOS 5X

For car body inspection

ATOS 5X offers advanced 3D scanning technology for the inspection of car bodies. The powerful light source and high-speed technology enable fast and precise measurements of complete car bodies.

  • Extremely bright laser light source
  • Robust sensor design
  • High data quality

The automated 3D scanner ATOS 5X

Automated scanning of large measuring areas

Automated scanning of large measuring areas

With its powerful light source, ATOS 5X enables the use of large measuring volumes for maximum speed. Combined with the ATOS ScanBox series, ATOS 5X is a high-end scanning system for toolmaking, press and body shops.

High-speed technology

ATOS 5X uses the integrated Laser Light Compressor to generate ultra-bright light. This enables measuring areas of up to 1000 mm with very short exposure times. As a result, the ATOS 5X achieves acquisition times of 0.2 seconds.

New features of ATOS 5X

The use of the system offers a number of advantages, both in terms of increasing efficiency and speeding up processes.

  • Extremely bright laser light source

    Extremely bright laser light source

    Insensitive to ambient light

  • Short exposure times

    Short exposure times

    Even for dark and shiny surfaces

  • High detail resolution

    High detail resolution

    Low noise level and precise coverage of complex geometries

  • Robust design

    Robust sensor design

    High accuracy in rough environments

  • Interference-free data transfer

    Interference-free data transfer

    Intelligent sensor communication using fiber optic cables

  • Process reliability

    Process reliability

    In industrial applications

Fast inspection with ZEISS data quality

  • Speed up your process

    The automated measurement of a complete car body both outside and inside typically takes 30 minutes with ATOS 5X – including the precise coverage of complex geometries. The system enables the highest possible throughput, with the main application areas in master jig and cubing, inspection of complete vehicles and quality control in the body shop.

  • Get the highest data quality

    ATOS 5X delivers full-field data for comprehensive process and quality control of hang-on parts, side panels and complete car bodies. The data quality generated by the sensor is particularly evident in the detail sharpness of the 3D models, allowing an advanced inspection of character lines, radii, trimmed edges and hole patterns.

Features

Prior to the actual physical assembly, the measured parts can be virtually aligned. Information on gap and flush or functional dimensions can be evaluated at an early stage. Measuring results deriving from different departments or even from suppliers can be evaluated centrally. This way, a car body can be analyzed irrespectively of Meisterbock or cubing.

  • Virtual assembly of a car body.
ZEISS INSPECT
ZEISS INSPECT

Effective tool for analysis

ZEISS INSPECT offers everything from a single source

Scanning, inspection and reporting: The software guides you through the entire workflow. Examine nominal-actual comparisons as well as GD&T tolerances. Implement necessary corrections directly thanks to easy-to-understand results. Use ZEISS INSPECT to analyze completely, receive comprehensive reporting and integrate measurement results into existing processes.

Technical specifications

ATOS 5 product family

ZEISS ATOS 5
ATOS 5
ZEISS ATOS 5X
ATOS 5X
ZEISS ATOS 5 for Airfoil
ATOS 5 for Airfoil
ZEISS ATOS LRX
ZEISS ATOS LRX

The system for:

High-speed 3D scans

Automated scanning for large volumes

Precise scanning of smallest details

3D scanning for very large volumes

Light source

LED

LASER

LED

LASER

Measuring points per scan

8 or 2 million

12 million

12 million

12 million

Working distance

880 mm

880 mm

530 mm

1810 mm

Contact us​

Interested in exploring our products or services further? We're excited to offer you more details or a live demo, either remotely or in person.​

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